Automatic EV New Energy Motor Stator Production Line
This stator production line is mainly suitable for the production of Electric Car EV motor stators; the whole line is highly automatic and adopts advanced design schemes.
The New Energy Motor Stator Production Line integrates slot insulation paper inserting, laser marking, coil winding and inserting, pre-forming, phase paper inserting, Star spot welding, middle forming, double-sided lacing, final forming, terminal welding, stator testing, NG rework, stator unloading functions.
This EV motor production line is a new stator production line, which is intellectualized, automatic and informational in one. It features time changing time for whole line within 2 hours.
Application
This stator production assembly line is suitable for New Energy Vehicle Motor Manufacturing.
Basic Specification:
| -Stator O.D.: | Φ150mm-Φ250mm |
| -Stator I.D.: | Φ90mm-Φ190mm |
| -Stator Stack Length: | 60mm-160mm |
| -Slot Number: | 36-72 |
| -Slot opening width： | ≥1.6mm |
Production Process
Manually load the stator core to paper inserting machine via cantilever
Manually load the stator coil to pallet after inserting
Print QR code on stator terminal end/arc side
Insert wire coil into stator core
Manually sort wires from third phase
Manually sort wires from third phase and install tubes
Pre-forming for terminal ends
Manually insert the phase insulation paper
Manually sort wires
Insert copper tube and weld with star-point
Automatic middle-forming
Automatic double-sides lacing
Automatic final-forming
Automatic slot end paper expanding
Manually sort and cut wires, install terminals, cut pre-lacing Nylon type; Automatic weld terminals
Manually stator eye testing and then loose pallet clamping block
Test for stator voltage, phase sequence, resistance, and etc.
Stator core delivery
Front stator double-speed flow Chain
Back stator double-speed flow Chain
Technical Proposal
Cycle time: ≤170 sec/pc
Tooling changing time for whole line within 2 hours (needs workers within 10 persons)
Equipped with MES to realize production process traceability and electric boards for whole production lines and equipped working stations.
100% for reliability of testing system and online inspection rate for key parameter
